Cable assemblies with crimp style connectors and wire harness
Cable assemblies with crimp style connectors and crimp terminals for industrial solutions ▼
A high level of electrical and mechanical safety thanks to a homogeneous, reliable connection: crimp style connectors are very suitable for industrial applications where the connectors have to perform under severe mechanical, thermal or other stress.
To deliver a highly reliable crimp connection, our production process fully complies with IPC 620. In addition, we check the crimp quality with a cross section report for the first article. During mass production, the crimp dimensions are monitored. Of course, all assemblies must perform a 100 percent electrical test before they are shipped out.
We always manufacture cable assemblies according to the drawing and exactly as the samples which have been approved by you. You can rely on a consistent quality and the stable design as approved.
Crimped connections – many solutions for individual requirements by ElectronAix ▼
Our range of custom cable assemblies with crimp style connections precisely matches your needs
. Cable assemblies with original connectors
We assemble connectors from manufacturers such as JAE, Hirose, Molex, Tyco, JST, etc
. You therefore receive your cable assembly with original connectors. Alternatively, we assemble equivalent connectors of high-quality
. Versions of customized cable assemblies
We manufacture all kind of cable assemblies to meet your request:
- cable assemblies with shielding and shield connections,
- cable assemblies with twisted pairs,
- cable assemblies with glands
- Cable assemblies with moulded grommets or connectors up to IP69K.
Customised cable assemblies with crimped terminals: Best product characteristics for highest performance ▼
We focus on the highest quality and reliability for our products. Accordingly, we pay the utmost attention to the best characteristics and product features.
Quality in manufacturing
Our production facilities are certified according to ISO9001 or TS16949 and UL. If required, the applied materials are UL-approved (E.....). The quality control follows IPC 620.
IPQC – Internal process quality control to deliver high quality and reliability
To ensure that you receive customised cable assemblies that precisely meet your specifications and requirements, we put them through thorough checks. This includes a cross section report of the crimp area of the first articles, measurement of crimp dimensions during mass production and a 100% electrical test for continuity and short-circuits in the series, a computer-controlled CCD camera inspection for assemblies and connectors that are terminated on one side.
As a result of these measures, you receive crimped connections of excellent quality made by ElectronAix.
Supply chain solutions for cable assemblies by ElectronAix ▼
SAP is our most important tool
We work with an ERP-system from SAP and map all flows of goods there, from the procurement of raw materials to the storage of raw materials, the inventories in our buffer warehouse in Aachen and all the way to the deliveries of your orders.
Our ERP-system thus combines all the functions we need for our business operations, ensuring maximum transparency, and data integrity.
Documentation and data security
The most important information about the article life cycle is integrated into our ERP-system: Clarifications and technical changes are thus accessible and available at any time if required, for example during order entry.
To ensure the highest level of data security, our server is mirrored, and both servers are also housed in different fire protection areas. In addition, all data is backed up daily to a German cloud. An external partner keeps our firewall and virus scanner permanently up to date.
Project planning and buffer storage
We have critical components in stock on site in Aachen. This gives us 100% control of material management and - flow. During the ramp up we can agree with you on buying critical parts from the BOM-List in advance. This supports a smooth project ramp up and maximum supply security for your benefit. It gives you more time to finalize the design of your assembly.
During the lifecycle we can keep a buffer stock of the critical components. This shortens lead times gives you flexibility.
In case of minimum order quantities e.g. for raw cable, we can arrange to keep the surplus in our factory for future orders.
Origin of supply
We mainly work with companies that are based in Taiwan. There, we focus on a small number of experts. Most of them have production lines in China (Mainland).
20 years of experience, short time to market, high quality, testing and cleanliness ▼
Short time to market
Many years of experience, attention to detail and passion for our products will quickly help you to find the cable assembly with moulded connectors that is precisely tailored to your needs.
We aim to quickly provide you with helpful information, the right drawing and appropriate samples. This reduces your time to market. Our buffer stock of connectors, contact systems and cable assemblies help you to find a solution quickly and to achieve short delivery times.
ISO9001, ISO13485 and IATF16949 certified production lines are indicators of the high quality standard of our products and ensure your safety and satisfaction.
All products come from a largely automated process with automatic soldering and crimping and 100 percent electrical testing. Our distribution and logistics processes are certified according to ISO9001 and audited according to VDA.
You require specific tests, such as bending cycles, lengths or test reports? If so, ElectronAix is the perfect partner for you. We will coordinate all details with you individually.
"Our strength are series from 1000 pieces. We provide you with a drawing for approval, samples for approval and a one-off prototype. The serial products are always produced 100% as sampled: always from the same production, always with the same material. Do not hesitate to contact us."
Product examples for crimp style cable assemblies:
Your contact is Peter Stremmer
+49-241-18906-91 Contact us!