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Custom tailored wire harness for industrial use
All cable assemblies with crimp-style connectors are produced according to a dawing. For mass production, you will receive always the same material from the same production line.

ElectronAix supplies custom tailored wire harness with these characteristics:

  • Quality according to IPC620, from ISO9001 or TS16949-approved production
  • Checking of the crimp connection with a cross section report
  • 100% electrical test: open and short
  • Assemblies with one connector are checked by an auto CCD-inspection machine
  • With UL-Material and/or from UL-approved production line 
  • With IP-certificate, up to IP69K 

    Kabelkonfektion Crimpverbindung Schliffbildnanlyse
    Pic: Cross section report of a crimpterminal


We are having solutions for:
  • Wire harness with original connector made by JAE, Hirose, Molex, Tyco, JST, etc.
  • Wire harness with cost down equivalent connector
  • Wire harness with custom tailored EMI shield and EMI shield connection
  • Wire harness with twisted pair
  • Wire harness with overmolded strain relief or connector up to IP69K
  • Wire harness with PG fitting

Our strength are lot sizes bigger than 1000 pieces.
You will get a drawing for approval, samples for approval and a one shot pilot lot.
The mass production always follows the sample 100%: always the same material, always the same production line.
Try us:

 
Your Contact 
for Custom tailored Con..

Mr. Peter Stremmer

+49-241-18906-91

contact form


 




 

IRISO IMSA-13065S with wires, Ende 2 open
Partnumber: 13065-xxxx-xx
Wire harness with IRISO IMSA-13065S 2,0mm
All Positions with wires. End 2 open for testing purpose
Pitch 2,0mm
Rated Current: 3A
rated Voltage: 50V
AWG tbd
8-40 circuits
Connector original IRISO IMSA-13065S
Mating with IRISO 13065B
e.g. for batteries from maker CATL
Cable Tree for a Battery Management
Partnumber: 100-475
Cable Tree for a Battery Management
Cable Asembly with PTFE-Teflon Wires and crimped Terminals
Partnumber: 100-476
Wire Harness with PTFE-Teflon Wires and crimped Terminals
With wires UL10362 250°C / 600V
Connector original JST, Molex, etc. or equivalent
Custom length
Custom connection
With wires or flat ribbon cable or jacket cable
Options: Label, EMI shield, twisted Pair
Crimping Standard: IPC 620
100% electrical test (open/short)
First article inspection with cross section report
Production: ISO9001- and UL-approved
Cable assembly with connector Hirose GT17
Partnumber: 100-118
Wire harness with connector Hirose GT17
Cable assembly with connector TE-AMP Junior Power Timer
Partnumber: 100-127
Cable assembly with connector TE-AMP Junior Power Timer
Connector: Original TE Connectivity AMP
Junior Power Timer 2-967059-1 overmoulded
With terminals 927760-1 / 0.5-1.0mmm² oder 927766-1 / >1.0-2.5mm²
IP-Rating IP68
Andere Polzahlen möglich
Kundenspezifische Spritzform, angepasst an Mantelaußendurchmesser
Cable assembly with connector made by TE-Deutsch DT06-6S
Partnumber: 100-126
Cable assembly with connector made by TE-Deutsch DT06-6S
Connector: Original TE Connectivity Deutsch
DT06-6S overmoulded
W6SA/W6SB/W6SC/W6SD Wedgelock
We crimp stamped and solid terminals
IP-Rating: IP68
Other Pin Numbers possible
Custom mould, adapted to jacket's outer diameter
Cable assembly with connector made by TE-Deutsch DT06-4S
Partnumber: 100-125
Cable assembly with connector made by TE-Deutsch DT06-4S
Connector: Original TE Connectivity Deutsch
DT06-4S overmoulded
W4SA/W4SB/W4SC/W4SD Wedgelock
We crimp stamped and solid terminals
IP-Rating: IP68
Other Pin Numbers possible
Custom mould, adapted to jacket's outer diameter
Cable assembly with connector made by TE-Deutsch DTM04-6P
Partnumber: 100-116
Cable assembly with connector made by TE-Deutsch DTM04-6P
Connector: Original TE Connectivity Deutsch
DTM04-6P overmoulded
W6P Wedgelock
We crimp stamped and solid terminals
IP-Rating: IP69K
Other Pin Numbers possible
Custom mould, adapted to jacket's outer diameter
Cable assembly with crimp style header and M8
Partnumber: 100-115
Header: JST equivalent Screw: Pflitsch M8: IP67 overmoulded
Cable assembly with JST SUH 0,8mm
Partnumber: 100-200
Wire harness with JST SUH 0,8mm
Pitch 0,8mm
Rated Current: 1A
rated Volatge: 30V
AWG 32-28
2-20 circuits
Connector original JST SUH or equivalent
Custom length
Custom connection
With wires or flat ribbon cable or jacket cable
Options: Label, EMI shield, twisted Pair
Crimping Standard: IPC 620
100% electrical test (open/short)
First article inspection with cross section report
Production: ISO9001- and UL-approved
Cable assembly with JST SH/SHD 1,0mm
Partnumber: 100-108
Wire harness with JST SH/SHD 1,0mm
Pitch 1,0mm
Rated Current: 1A
rated Volatge: 50V
AWG 32-26
2-20+20-50 circuits
Connector original JST SH/SHD or equivalent
Custom length
Custom connection
With wires or flat ribbon cable or jacket cable
Options: Label, EMI shield, twisted Pair
Crimping Standard: IPC 620
100% electrical test (open/short)
First article inspection with cross section report
Production: ISO9001- and UL-approved
Kabelkonfektion with Molex Pico Blade 51021 oder 51047 1,25mm
Partnumber: 100-104
Wire harness with Molex Pico Blade 51021 oder 51047 1,25mm
Pitch 1,25mm
Rated Current: 1A
Rated Votage: 125V
AWG 32-26
2-17 Circuits
Connector original Molex 51021-xx00 oder 51047-xx00 or equivalent
Mating with 53047 or 53048 or 53398 or 53261 or 53398
Custom length
Custom connection
With wires or flat ribbon cable or jacket cable
Options: Label, EMI shield, twisted Pair
Crimping Standard: IPC 620
100% electrical test (open/short)
First article inspection with cross section report
Production: ISO9001- and UL-approved
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