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There are various applications for USB cables like data transmission, the transfer of audio and image data and power supply. With our customized designs, you get USB cable assemblies that are manufactured exactly according to your drawings – and match very good to your individual requirements.

With the customized USB cable solutions by ElectronAix, you are even more flexible and precisely equipped for almost every area of application.

No matter which connector – USB Type-A, Micro-B, USB-Type-C, Micro USB or Mini USB – we design the connection as you need. If you are using USB Type-C, you have a multifunctional interface and are already best positioned with the standardized USB-C format which allows up to 40Gbit for Data and 270W Power. It becomes the standardized solution in the EU area for charging. Solutions for Type-C connectors can be found in the category USB Type-C cables for industry and medical electronics.
We customize our cable assemblies according to your ideas for every need and all kind of applications. The ElectronAix portfolio includes customized USB cables with many properties.
We have cables ready for you:
 
  • customized USB 2.0 cables, with USB-A, micro-USB and/or mini-USB connectors,

  • customized USB 3.0 cables,

  • USB-A connector with screw locking,

  • USB-A plug for enclosure wall mounting,

  • USB 2.0 cables with AWG 28/28, AWG 28/26 or AWG 28/24

We offer you further customization options. You can define the connector pin assignment and the connector dimensions in your drawing and we will implement them for you. On request we also produce for you:
 
  • USB cables with UL approval and/or TID,

  • USB cables with customized connectors with company logo as well as,

  • USB cables with customized label and packaging.

At ElectronAix you will find a wide range of possibilities to have your USB cables manufactured according to your wishes – thanks to the production according to drawing always in excellent quality and as the samples.
When we develop customized solutions for you, they must always meet our high-quality standards. During mass production, we pay attention to every detail. So, you will receive very reliable products. The customized USB cables made by ElectronAix therefore meet all of the following criteria:
 
  • They are manufactured according to IPC620 in approved production lines according to ISO9001 or TS16949.
  • A widely automated production with automatic crimping machines and hot bar soldering machines ensures stable, high-quality and durable quality.
  • We check the function of our cable assemblies with 100 percent electrical tests for open and short circuits.
  • The crimp connections are checked with cross section report.


In addition, the USB cables are made of UL material and/or come from UL-certified production facilities. Our USB cables are available in different lengths. With customized solutions, we always make sure that they correspond exactly to your performance, needs and requirements. This means that our customized USB cables can be used in a wide range of environments and are even suitable for demanding industrial applications.

If you have any special requests regarding the plug shapes for our USB cables, please feel free to contact us. We make different versions for you (straight, with screw locking, angled by 90°, protected with protection class IP67 etc.). All with a consistent quality.

SAP is our most important tool

We work with an ERP-system from SAP and map all flows of goods there, from the procurement of raw materials to the storage of raw materials, the inventories in our buffer warehouse in Aachen and all the way to the deliveries of your orders.

Our ERP-system thus combines all the functions we need for our business operations, ensuring maximum transparency, and data integrity.

Documentation and data security

The most important information about the article life cycle is integrated into our ERP-system: Clarifications and technical changes are thus accessible and available at any time if required, for example during order entry.

To ensure the highest level of data security, our server is mirrored, and both servers are also housed in different fire protection areas. In addition, all data is backed up daily to a German cloud. An external partner keeps our firewall and virus scanner permanently up to date.

Project planning and buffer storage

We have critical components in stock on site in Aachen. This gives us 100% control of material management and -flow.
During the ramp up we can agree with you on buying critical parts from the BOM-List in advance. This supports a smooth project ramp up and maximum supply security for your benefit. It gives you more time to finalize the design of your assembly.
During the lifecycle we can keep a buffer stock of the critical components. This shortens lead times gives you flexibility.
In case of minimum order quantities e. g. for raw cable, we can arrange to keep the surplus in our factory for future orders.

Origin of supply

We mainly work with companies that are based in Taiwan. There, we focus on a small number of experts. Most of them have production lines in China (Mainland).

Short time to market

Many years of experience, attention to detail and passion for our products will quickly help you to find the USB cable that is precisely tailored to your needs.

We aim to quickly provide you with helpful information, the right drawing and appropriate samples. This reduces your time to market. Our buffer stock of connectors and contact systems help you to find a solution quickly and to achieve short delivery times.

High quality

ISO9001, ISO13485 and IATF16949 certified production lines are indicators of the high-quality standard of our products and ensure your safety and satisfaction.

All products come from a largely automated process with automatic soldering and crimping and 100 percent electrical testing. Our distribution and logistics processes are certified according to ISO9001 and audited according to VDA.

Tests

You require specific tests, such as bending cycles, lengths or test reports? If so, ElectronAix is the perfect partner for you. We will coordinate all details with you individually.

Product examples for USB type C cables:

Cable USB 3.0 IP68 5Gbit/sec. Metal
Partnumber: 300-118
Custom tailored Cable Assembly USB 3.0 metal IP68
Connector with metal housing IP68 for Panelmount
Speed: USB3.0 up to 5Gbit/sec.
Custom tailored length, wire AWG, colour, plastic material, connectordimension
Connector cap is separate available
On request with UL-File-No. (E……)
Connector USB 3.0 IP68 Metal for Panel Mount
Partnumber: 300-121
Connector USB 3.0 metal IP68 Panelmount
Also with cable assembly available
Connector with metal housing IP68 for Panelmount
Speed: USB3.0 up to 5Gbit/sec.
Custom tailored length, wire AWG, colour, plastic material, connectordimension
Connector cap is separate available
On request with UL-File-No. (E……)
Cable USB-A to Crimp Style Connectors
Partnumber: 300-119
Custom tailored Cable Assembly USB 2.0 USB-A to Crimp Style Connector
Custom made cable assembly
USB-A male or female connected with a crimp style connector as you request (Molex, JST, Hirose, etc.)
Custom tailored length, wire AWG, colour, plastic material, GND connection
Speed: USB 2.0
On request with UL-File-No. (E……)
Cable Micro-USB to Crimp Style Connectors
Partnumber: 300-123
Custom tailored Cable Assembly USB 2.0 Micro-USB to Crimp Style Connector
Custom made cable assembly
Micro-USB male or female connected with a crimp style connector as you request (Molex, JST, Hirose, etc.)
Custom tailored length, wire AWG, colour, plastic material, GND connection
Speed: USB 2.0
On request with UL-File-No. (E……)
Cable assembly USB-A male to Micro-USB-B connector molded
Partnumber: 300-113
Cable assembly with molded USB-A male to Micro-USB-B connector
UL certified production
Raw cable and measurements as individually specified
Cable assembly Micro-USB-B male angled molded
Partnumber: 300-114
Cable assembly with molded USB-B male and angled connector
UL certified production
Raw cable and measurements as individually specified
Cable assembly Hirose for display connection
Partnumber: 300-115
Molded cable assembly Hirose for display connection
UL certified production
Raw cable and measurements as individually specified
Cable assembly USB-A with converter Serial-USB LTI
Partnumber: 300-116
Cable assembly USB-A with converter Serial-USB LTI
Macro Melt low pressure molding
UL certified production
Raw cable and measurements as individually specified
Cable USB 2.0 USB-A male to Micro-USB-B male
Partnumber: U2M-11-63-LLL-22
Premium USB cable: Gold plate 30u', UL certified
AWG 26/28
Customer-specific length
USB-A male to Micro-USB-B male
Cable USB 3.0 USB-A female to USB-A male
Partnumber: U3M-10-43-LLL-11
Premium USB 3.0 cable: Gold plate 30u', UL certified
AWG 24/28, outer diameter 5.8mm
Customer-specific length
USB 3.0-A female to USB3.0-A male
Cable USB 2.0 USB-B male to open end
Partnumber: U2M-22-63-LLL-00
Premium USB cable: Gold plate 30u', UL certified
AWG 26/28
Customer-specific length
Micro-USB-B male to open end
Cable USB 3.0 USB-A male to USB-A male
Partnumber: U3M-11-43-LLL-11
Premium USB 3.0 cable: Gold plate 30u', UL certified
AWG 24/28, outer diameter 5.8mm
Customer-specific length
USB 3.0-A male to USB3.0-A male
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