Customised connectors – perfect solutions and cost-optimisation
Customised connectors - Connecting elements custom tailored for your needs ▼
Customised connectors are connecting elements that we design and manufacture exactly according to your specifications. This may range from the modification of an existing connector up to a completely new development. ElectronAix delivers connectors as an individual solution.
Guess, you need a modified plastic housing and leave the pin or the contact spring unchanged. This is a typical example for an modification. Such connectors are required as a special solution for example
Guess, you need a modified plastic housing and leave the pin or the contact spring unchanged. This is a typical example for an modification. Such connectors are required as a special solution for example
- the connector has fit into tight spaces due to the environment,
- two systems must be combined to a hybrid solution, e.g. Fakra for data and pin header for power
- the mechanical construction requires a special shape or
- to avoid a redesign elsewhere in your mechanical construction
Where to use customised connectors? ▼
Generally, customised connectors can be used in all applications. ElectronAix provides connectors as individual solutions
To produce a customized connector there is always a set of tools required. The tools will be your property. We will make a tooling contract to agree about the lifecycle, storage, maintenance and storage after the end of life of the project.
We support you to implement the best solution for your design - with cost-down processing, tooling contract and supply guarantee of up to 15 years. With this package of services, the customized connectors become an excellent option.
- for industrial or automotive applications,
- with PPAP, PPF and IMDS entry,
- as a custom floating BtB connector
- as a custom pin, box or female header e.g. compatible to other families like MQS
- We check and respect patents and avoid any patent violations
To produce a customized connector there is always a set of tools required. The tools will be your property. We will make a tooling contract to agree about the lifecycle, storage, maintenance and storage after the end of life of the project.
We support you to implement the best solution for your design - with cost-down processing, tooling contract and supply guarantee of up to 15 years. With this package of services, the customized connectors become an excellent option.
Customised connectors made by ElectronAix - individual solutions with attention to every detail ▼
We implement every customization or modification in close cooperation with our production line. This supports high quality, low production costs and feasibility.
To achieve the best results, we rely on intensive and close coordination with you. We take over the project management and consider your concerns as well as all aspects of the production. In addition, depending on your requirements, we also clarify questions regarding compatibility, packaging, machine processing, technical cleanliness, quality assurance and auditing.
If you require approvals for your customized connectors - for example from UL, USB or Apple - we will arrange these for you.
Our strengths are customized connectors in series starting at 20,000 pieces. Even from this order of magnitude, you have a high priority with us. You will benefit from our experience in the field of customized solutions for your connectors. Our short response times will significantly reduce your time to market.
Our production lines are certified according to IATF16949 and audited according to VDA to meet high quality requirements. You receive the documentation for your connectors as a custom solution in the form of 3D models, PPAP, PPF and/or MDS entry.
To achieve the best results, we rely on intensive and close coordination with you. We take over the project management and consider your concerns as well as all aspects of the production. In addition, depending on your requirements, we also clarify questions regarding compatibility, packaging, machine processing, technical cleanliness, quality assurance and auditing.
If you require approvals for your customized connectors - for example from UL, USB or Apple - we will arrange these for you.
Our strengths are customized connectors in series starting at 20,000 pieces. Even from this order of magnitude, you have a high priority with us. You will benefit from our experience in the field of customized solutions for your connectors. Our short response times will significantly reduce your time to market.
Our production lines are certified according to IATF16949 and audited according to VDA to meet high quality requirements. You receive the documentation for your connectors as a custom solution in the form of 3D models, PPAP, PPF and/or MDS entry.
Supply chain solutions for custom tailored connectors ▼
SAP is our most important tool
We work with an ERP-system from SAP and map all flows of goods there, from the procurement of raw materials to the storage of raw materials, the inventories in our buffer warehouse in Aachen and all the way to the deliveries of your orders.
Our ERP-system thus combines all the functions we need for our business operations, ensuring maximum transparency, and data integrity.
Our ERP-system thus combines all the functions we need for our business operations, ensuring maximum transparency, and data integrity.
Documentation and data security
The most important information about the article life cycle is integrated into our ERP-system: Clarifications and technical changes are thus accessible and available at any time if required, for example during order entry.
To ensure the highest level of data security, our server is mirrored, and both servers are also housed in different fire protection areas. In addition, all data is backed up daily to a German cloud. An external partner keeps our firewall and virus scanner permanently up to date.
To ensure the highest level of data security, our server is mirrored, and both servers are also housed in different fire protection areas. In addition, all data is backed up daily to a German cloud. An external partner keeps our firewall and virus scanner permanently up to date.
Project planning and buffer storage
We purchase critical components from Aachen This gives us 100% control of material management and - flow.
During the ramp up we can agree with you on buying critical parts from the BOM-List in advance. This supports a smooth project ramp up and maximum supply security for your benefit. It gives you more time to finalize the design of your assembly.
During the lifecycle we can keep a buffer stock of the critical components. This shortens lead times gives you flexibility.
During the ramp up we can agree with you on buying critical parts from the BOM-List in advance. This supports a smooth project ramp up and maximum supply security for your benefit. It gives you more time to finalize the design of your assembly.
During the lifecycle we can keep a buffer stock of the critical components. This shortens lead times gives you flexibility.
Origin of supply
We mainly work with companies that are based in Taiwan and focus on a small number of experts. For customized connectors, our main production line is operating in Taiwan.
20 years of experience, short time to market, high quality, testing ▼
Short time to market
Many years of experience, attention to detail and passion for our products will quickly help you to find the customized connector that is precisely tailored to your needs.
We aim to quickly provide you with helpful information, the right drawing and appropriate samples. This reduces your time to market. Our buffer stock of connectors and contact systems help you to find a solution quickly and to achieve short delivery times.
We aim to quickly provide you with helpful information, the right drawing and appropriate samples. This reduces your time to market. Our buffer stock of connectors and contact systems help you to find a solution quickly and to achieve short delivery times.
High Quality
ISO9001, ISO13485 and IATF16949 certified production lines are indicators of the high quality standard of our products and ensure your safety and satisfaction.
All products come from a largely automated process with automatic soldering and crimping and 100 percent electrical testing. Our distribution and logistics processes are certified according to ISO9001 and audited according to VDA.
All products come from a largely automated process with automatic soldering and crimping and 100 percent electrical testing. Our distribution and logistics processes are certified according to ISO9001 and audited according to VDA.
Tests
You require specific tests, such as bending cycles, lengths or test reports? If so, ElectronAix is the perfect partner for you. We will coordinate all details with you individually.
"Our strength are series starting at 10.000 to 20.000 pieces. We will provide to you a 3D-Model for approval, samples for approval and a one-time preproduction run. The serial products always comply with the samples – they always come from the same production and are always made of the same material. Feel free to contact us."
Your personal contact for custom made connectors
Mr. Peter Stremmer
+49-241-18906-91
peter.stremmer@electronaix.com
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Contact form
Mr. Peter Stremmer
+49-241-18906-91 peter.stremmer@electronaix.comContact form