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Connectors with magnetic locking are used for electrical connections. Like all connectors, they consist of a female and a male part. The male part is usually made by spring-loaded contact pins and the female with a flat counterpart. Magnets generate the locking force through their magnetic attraction.

The female component can be easily integrated into an enclosure’s surface. This delivers very good IP and cleaning properties. Magnetic connectors allow simple, fast, easy and undisturbed disconnection.

A smart design allows blind mating of the connection (blind mate and lock).

The spring contacts of the male component have a high contact force and are suitable for >10,000 mating cycles.
Magnetic connectors are used in a wide variety of applications. They are used for
  • easy and quick disconnection is required, e. g. for medical equipment;
  • where blind mating is required (blind mate and lock connectors));
  • a special user experience is to be offered to the user;
  • simple mating procedures are requested;
  • special requirements for IP class and cleaning.

ElectronAix offers you a wide range of connectors with magnetic locking such as:
  • magnetic connectors with cable
  • magnetic connectors with customised designs
  • magnetic connectors with specified retention force
  • magnetic connectors with first mate last brake functions
  • magnetic connectors with blind mate and lock
  • cable assemblies with magnetic connectors
  • customised packaging
  • customised labels

With our wide range, we can offer you custom tailored connector solutions with magnetic locking for your needs. On request, ElectronAix can also provide you with assembled magnetic connectors according to your specifications.
We manufacture connectors with magnetic locking as customized cable assemblies according to your drawings. We take your individual requirements into account in every respect. ElectronAix designs assembled magnetic connectors for you and therefore delivers solutions:
  • matching to the design of your device including the texture of the surface and color;
  • covering your mechanical requirements, such as mating force, structure and dimensions;
  • meeting the electrical properties you require, such as rated current, voltage and first mate last brake functions;
  • as a turn-key solution with cable assembly or flexible printed circuit board for the connection.

Our customised connectors with magnetic locking have the following features:
  • quality according to IPC620, from ISO9001 or TS16949 certified production
  • from mostly automated production with automatic crimping machines
  • with 100 percent electrical test for open and short circuit
  • testing of crimp connections by means of cross section reports
  • with UL material and/or from UL-certified production facility
  • with certified IP test up to IP69K

Make advantage from our many years of experience and the excellent quality of our products.

SAP is our most important tool

We work with an ERP-system from SAP and map all flows of goods there, from the procurement of raw materials to the storage of raw materials, the inventories in our buffer warehouse in Aachen and all the way to the deliveries of your orders.

Our ERP-system thus combines all the functions we need for our business operations, ensuring maximum transparency, and data integrity.

Documentation and data security

The most important information about the article life cycle is integrated into our ERP-system: Clarifications and technical changes are thus accessible and available at any time if required, for example during order entry.

To ensure the highest level of data security, our server is mirrored, and both servers are also housed in different fire protection areas. In addition, all data is backed up daily to a German cloud. An external partner keeps our firewall and virus scanner permanently up to date.

Project planning and buffer storage

We have critical components in stock on site in Aachen. This gives us 100% control of material management and - flow. During the ramp up we can agree with you on buying critical parts from the BOM-List in advance. This supports a smooth project ramp up and maximum supply security for your benefit. It gives you more time to finalize the design of your assembly.
During the lifecycle we can keep a buffer stock of the critical components. This shortens lead times gives you flexibility. In case of minimum order quantities e.g. for raw cable, we can arrange to keep the surplus in our factory for future orders.

Origin of supply

We mainly work with companies that are based in Taiwan. There, we focus on a small number of experts. Most of them have production lines in China (Mainland).

Short time to market

Many years of experience, attention to detail and passion for our products will quickly help you to find the cable assembly with moulded connectors that is precisely tailored to your needs.

We aim to quickly provide you with helpful information, the right drawing and appropriate samples. This reduces your time to market. Our buffer stock of connectors, contact systems and cable assemblies help you to find a solution quickly and to achieve short delivery times.

High Quality

Eine nach ISO9001, ISO13485 and IATF16949 certified production lines are indicators of the high quality standard of our products and ensure your safety and satisfaction.

All products come from a largely automated process with automatic soldering and crimping and 100 percent electrical testing. Our distribution and logistics processes are certified according to ISO9001 and audited according to VDA.

Tests

You require specific tests, such as bending cycles, lengths or test reports? If so, ElectronAix is the perfect partner for you. We will coordinate all details with you individually.

Product examples for connectors with magnetic locking:

Magnetic Connector for Panelmount 2 Contacts 5A IP67
Partnumber: 100-1211101xxx
Magnet Connector for Panel Mount
No. of Contacts: 2
Rated Current: 5A
Waterproof rate: IP67
Recommended Panel Thickness: (0,8-4)mm
Inside Solder Cups
Mating Cover: 100-1211102000
Mating Cable Assembly with straight magnet connector: 100-1211103000
Mating Cable Assembly with right angle magnet connector: 100-1211104000
Cable Assembly with straight Magnet Connector 2 Contacts 5A IP67
Partnumber: 100-1211103xxx
Cable Assembly with straight Magnet Connector 180°
No. of Contacts: 2
Rated Current: 5A
Waterproof rate: IP67
Cable length:
Mating Cover: 100-1211102000
Mating magnet Connector: 100-1211101000
Cable Assembly with right Angle Magnet Connector 90° 2 Contacts 5A IP67
Partnumber: 100-1211104xxx
Cable Assembly with right Angle Magnet Connector 90°
No. of Contacts: 2
Rated Current: 5A
Waterproof rate: IP67
Cable length:
Mating Cover: 100-1211102000
Mating magnet Connector: 100-1211101000
Shielded custom tailored Connection with magnetic Lock
Partnumber: 800-100
Custom tailored Connection with magnetic Lock shielded
Wire to Wire connection with 360° EMI shield
No. of contacts: custom
Magnetic retention force: custom
From UL-approved production with UL-Material
Option: Production Line ISO13485 approved for medical use
Custom tailored Connection with magnetic Lock
Partnumber: 800-200
Custom tailored Connection with magnetic Lock
Wire to Board
No. of contacts: custom
Magnetic retention force: custom
From UL-approved production with UL-Material
Option: Production Line ISO13485 approved for medical use
Shielded custom tailored Connection with magnetic Lock
Partnumber: 800-400
Custom tailored Connection with magnetic Lock
Wire to Wire
No. of contacts: custom
Magnetic retention force: custom
From UL-approved production with UL-Material
Option: Production Line ISO13485 approved for medical use
Shielded custom tailored Connection with magnetic Lock
Partnumber: 800-500
Custom tailored Connection with magnetic Lock
No. of contacts: custom
Magnetic retention force: custom
From UL-approved production with UL-Material
Option: Production Line ISO13485 approved for medical use
Shielded custom tailored Connection with magnetic Lock
Partnumber: 800-600
Custom tailored Connection with magnetic Lock
No. of contacts: custom
Magnetic retention force: custom
From UL-approved production with UL-Material
Option: Production Line ISO13485 approved for medical use
Wire to board magnetic connector
Partnumber: 800-300
Custom tailored Connection with magnetic Lock
Example with additional clip for mating housing
No. of contacts: custom
Magnetic retention force: custom
From UL-approved production with UL-Material
Option: Production Line ISO13485 approved for medical use
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